WeldBox-L Robotic Laser Welding Systems are advanced processes that combine the advantages of laser welding with the precision and automation of robotic technology. They offer high-precision welding capabilities and reduce job completion time without sacrificing quality.
The laser welding robot cell optimizes the workforce and increases quality standards by automating the welding process.
Automation and fast welding capabilities provide more efficient production and save time and costs.
It helps to achieve competitive advantage by minimizing welding errors, increasing production speed and reducing operating costs.
Working
Laser Production: The laser welding system produces high-energy laser beams.
Focusing: The generated laser beam is concentrated on a specific point through a lens system. This process ensures rapid and effective heating of the material.
Material Preparation: The materials to be welded are properly placed. This also includes cleaning the joint and ensuring proper positioning.
Robot Control: The system operates with a control system integrated with the laser source, positioning the robot precisely at the targeted locations by following pre-programmed paths. Advanced sensors and software enable automatic optimization of the process.
Welding Process: As the robot moves the laser beam over the material, the high temperature vaporizes the metal and, over time, forms the weld seam. The laser beam melts and joins the materials.
Final Checks and Results: Once the welding is completed, the work is subjected to quality control processes. The desired tolerances and specifications are checked.
Advantages
High Precision: It is capable of producing very fine and precise welds using high-intensity energy. This is especially critical when welding small parts.
Fast Processing Times: Shorter welding processes increase production efficiency and overall productivity.
Reduced Heat Effect: Since the welding process does not create a large heat effect area, undesirable effects on the material, such as deformation and stress, are reduced.
Compatibility with Different Materials: It has the ability to work on different types of metals.
Automation and Repeatability: The system offers automated processes, reducing the risk of human error and ensuring consistent quality reproduction.
Less Weld Filler: Using less filler material creates fewer weld beads. This not only saves money but also results in a more aesthetically pleasing result.
Cleanliness and Surface Quality: Improves product quality with smoother weld seams and less surface damage.
Digital Control and Monitoring: The system is equipped with the ability to digitally control and monitor processes.