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A FLE24 Cat P 34 Automation.qxp_Automation 1/11/24 5:30 PM Page 1

AUTOMATION

To order automation solutions: Contact local Miller district manager For automation service/parts: Call 1-630-653-6819
or email Hercules@MillerWelds.com or email MWAService@MillerWelds.com

™
Hercules High-Deposition Automated Welding System
Developed by Miller, Hobart and Tregaskiss, the revolutionary Hercules MIG welding system combines
®
Miller® power source and wire feed technology, a specialized Hobart metal-cored wire and a unique
Tregaskiss® torch. Together, they boldly go beyond the welding productivity rates you thought were possible.

Hercules
drive

Miller power sources and Hercules drive.
An Auto-Continuum and XMT® 450 power source
™
XMT 450 work with the Hercules drive. Together, they deliver
CC/CV
the big amperage and fast, precise wire feeding the
Hercules torch
Hercules MIG welding system requires.
Hobart FabCOR® Hercules metal-cored wire.
Formulated exclusively for the Hercules system,
FabCOR Hercules is the only metal-cored wire that
can accommodate faster travel speeds to deliver
the Hercules system’s higher deposition rates and
extraordinary productivity.
Tregaskiss Hercules torch. The Tregaskiss Hercules
torch has dual contacts that allow two sources of
power input, which are crucial for the high-deposition
process. Created specifically for the Hercules MIG
welding system, this torch’s water-cooled design
maximizes electrical conductivity and optimizes filler
metal delivery.

Auto-Continuum with FabCOR Hercules wire
Continuum Cooler

Coordination of all the components along with the unique formulation of the filler metal wire
is what makes the Hercules process work. Hercules customers have enjoyed up to 30 percent
and often higher deposition rate improvement over welding processes they previously considered
best in class, raising the bar for state-of-the-art, high-deposition-rate welding productivity.

Auto-Continuum power source (see page 13) XMT CC/CV power source (see pages 46/47)
Stacks atop Continuum Cooler Controlled by Auto-Continuum
Welding processes include Accu-Pulse®and Provides secondary power input to enable
Versa-Pulse with profile-pulse modification Hercules process
™
Coordinates with XMT to enable Hercules Hercules drive
process Controlled by Auto-Continuum
Continuum Cooler (see page 13) Provides the speed and precision for
™
Space-saving design operates on integrated Hercules wire
power — turns on and off with the system Hobart FabCOR Hercules cored filler metal
Flow and temperature detection — protection Unique formulation for Hercules
from overheating Available in drums
Run-On-Demand — pump shuts off after delay
Tregaskiss Hercules water-cooled torch
when welding stops
Water-cooled
Options to use Coolmate or other coolers
™
Tregaskiss consumables
High duty cycle enables Hercules process

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