Page 11 - millerwelds catalog_2022

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POWER SOURCES/PACKAGES GMAW MIG

Intellx Wire Feeders Heavy industrial
™
Processes
MIG (GMAW) Flux-cored (FCAW)
Accu-Pulse® MIG (GMAW-P)
with Intellx Pro and Elite feeders
Air carbon arc gouging (CAC-A)
with Deltaweld 500
MIGRunner ™ packages include
Intellx feeders include .035/.045 in. V-groove
drive rolls and a Bernard®BTB Gun 400 A (two with Deltaweld power source
dual-wire feeders) with AccuLock ™ consumables. 350: 907747 or 907747002
Intellx Pro feeder Intellx Elite feeder 500: 907785 or 907785002
Intellx Basic feeder (single-wire) (dual-wire) (single-wire) 500 (575 V): 907786 or 907786002
Intellx Feeder Features Intellx Basic OR Pro OR Elite wire
Accu L ck TM Intellx wire feeders include a Bernard® BTB Feature Basic Pro Elite feeder with .035/.045 in.
Gun 400 A (two with dual-wire feeders)
reversible V-groove drive rolls
with AccuLock consumables. Digital meters Color LCD Bernard® BTB Gun 400 A (two with
™

Remote voltage
Wire feed speed dual-wire feeders) with AccuLock ™
Three dedicated Intellx ™ wire feeder options Arc control consumables
Basic with arc control feature means welders can produce better Trigger hold Factory-installed Deltaweld running
Wire jog and purge gear with cable holder, gun holders,
welds with minimal parameter adjustments. Wire feed speed feedback
Pro adds EZ-Set, Accu-Pulse® , memory buttons and weld programs. Four drive rolls and chains for gas cylinders
Cart accessory kit consisting of
EZ-Set simplifies parameter setup based on material thickness, Rotatable drive
Up to 60 lb. spool flowmeter regulator(s) with 5 ft. (1.5 m)
while Accu-Pulse® provides a 28 percent wider operating window Dual-wire models gas hose(s), 10 ft. (3 m) 4/0 feeder
and a more forgiving arc. MIG process weld cable with lugs, 15 ft. (4.6 m)
Elite adds additional weld programs, intuitive display with EZ-Set MIG and Accu-Pulse® work cable with 600-amp C-clamp,
Trigger select and 9 ft. (2.7 m) ArcConnect cable
on-demand graphics and more control (see chart at right). Preflow and postflow Quick-setup guide and video
Memory slots 2 8
Dual-wire models allow two different wire types to be available on Most popular accessories
Out-of-box programs (steel/stainless)
one feeder, avoiding downtime from changing spools and drive rolls. Out-of-box programs Bernard® MIG Guns (pg 26–27)
(aluminum/nickel/copper nickel/bronze/titanium) Deltaweld 350/500 Running Gear
User-friendly interface makes the system easy to set up and adjust
EZ-Set HD MIG and RMD® 301523 (pg 123)
with minimal training. XR ™ Plus push-pull gun compatible Industrial MIG 4/0 Kits with lugs
Profile Pulse ™
Rotatable drive assembly eliminates severe bends in the wire feed (stationary packages only) (pg 125)
Weld sequence control
path. This extends gun-liner life and aids in feeding difficult wires. Trigger dual schedule ArcConnect Control/Motor Cables
Dual schedule switch support 280471009 9 ft. (2.7 m)
Balanced-pressure drive-roll design and tensioners feed wire in Parameter limits, memory lockouts and system lock 280471015 15 ft. (4.6 m)
its truest and straightest form for consistent feedability and better Wire retract, auto thread and auto purge 280471025 25 ft. (7.6 m)
280471050 50 ft. (15.2 m)
welding performance.
280471075 75 ft. (22.9 m)
280471100 100 ft. (30.5 m)
Intellx Swingarc ™ 280471150 150 ft. (45.7 m)
™
Swingarc with Swingarc with Feeder Swivel Kit 301533
Intellx Pro Feeder Intellx Elite Feeder Mounts single- or dual-wire feeder to
Deltaweld — only single feeder swivels
Model Single-Wire Dual-Wire Single-Wire Dual-Wire
Order each Swingarc Stationary Handle Kit 301529
separately 12 ft. 951804001 951932001 951000091 951000092 Hanging Bail 058435
(3.7 m)
Required pipe post Pipe Post with 18 in. Base
16 ft. 951806001 — 951000093 —
Required Deltaweld 350 (4.9 m) 149838 4 ft.
or 500 power source 149839 6 ft.
Optional Intellx Swingarc models now include .035/.045 in. V-groove drive rolls and a SwingPak ™ Base 183997
Swingpak base Bernard®BTB Gun 400 A (two with dual-wire models) with AccuLock ™ consumables. Single/Dual Spool Carrier
for 6 ft. Pipe Post 300352
*Additional models are available — visit MillerWelds.com or your distributor. Visit MillerWelds.com or your distributor
**Refer to Deltaweld 500 owner’s manual for gouge mode ratings and KVA/KW for 575 V models. for other Miller®options and accessories.
Power Source Only/Stock Number Amp/Volt Amps Input at Rated Load Output, 60 Hz** Power Source Dimensions Power Source
Most Popular Models Ranges Rated Output** 208 V 230 V 460 V 575 V KVA KW (Includes lift eye) Net Weight
350 A Deltaweld 350* 20–400 A 300 A at 29 VDC, 100% duty cycle 29.3 26.5 14.6 — 11.6 10.0 H: 22.36 in. (568 mm) 115 lb.
907747
208/230/460 V
W: 15.35 in. (390 mm)
(52.2 kg)
10–38 V
907747001 208/230/460 V with 14-pin and meters 350 A at 31.5 VDC, 60% duty cycle 36.7 33.4 18.1 — 14.5 12.5 D: 29.15 in. (740 mm)
907747002 208/230/460 V with Insight 425 A at 35.25 VDC, 30% duty cycle 50.0 45.1 23.1 — 18.5 16.9
Deltaweld 500* 30–650 A 500 A at 39 VDC, 100% duty cycle 64.2 58.1 30.4 24.8 24.2 21.7 H: 22.36 in. (568 mm) 145 lb.
907785 208/230/460 V with meters 10–44 V W: 15.35 in. (390 mm) (65.8 kg)
907785001 208/230/460 V with 14-pin and meters
500 A 907785002 208/230/460 V with meters and Insight 575 A at 42.75 VDC, 60% duty cycle 80.2 73.5 38.0 30.4 30.3 27.2
D: 31.65 in. (804 mm)
907786 575 V with meters
907786001 575 V with 14-pin and meters 650 A at 44 VDC, 25% duty cycle 94.2 84.9 43.9 34.9 35.0 31.6
907786002 575 V with meters and Insight
Feeder Only Stock Number Input Power Input Welding Circuit Rating Wire Feed Speed Wire Diameter Capacity Maximum Spool Size Capacity Dimensions Net Weight
Intellx Basic 951783001 Single-wire 50 VDC 600 A at 113 VDC, 50–780 ipm .023–5/64 in. 18 in. (457 mm), Single: H: 16.25 in. (413 mm) Single:
951815001 Dual-wire 60% duty cycle (1.3–19.8 m/min.) (0.6–2.0 mm) 60 lb. (27 kg) W: 12.38 in. (314 mm) 44.8 lb.
D: 27.88 in. (708 mm) (20.3 kg)
Intellx Pro 951784001 Single-wire
951816001 Dual-wire Dual: H: 14 in. (356 mm) Dual:
W: 18 in. (457 mm) 77 lb.
Intellx Elite 951941001 Single-wire D: 34.5 in. (876 mm) (34.9 kg)
951942001 Dual-wire
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