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A FLE24 Cat P 44 MP.qxp_Multiprocess  1/11/24  5:33 PM  Page 1





                         MULTIPROCESS



                                 ®                                                                Industrial
              Multimatic 255 See literature DC/12.9
                                                                                                  Processes
                                                                                                  MIG (GMAW)   Flux-cored (FCAW)
                                                                                                  Pulsed MIG (GMAW-P)
                                                                                                  DC stick (SMAW)
                                                                   Welding Capability             DC Lift-Arc ™  TIG (GTAW)
                                                                                                  Pulsed TIG (GTAW-P)
                                                              Max. 1/2 in. (13 mm)  Max. 1/2 in. (13 mm)
                                                                                                  Comes complete with
                                                                                                  15 ft. (4.5 m) 250-amp MDX -250
                                                                                                                   ™
                                                                                                  MIG gun with Bernard® AccuLock  S
                                                                                                                     ™
                                                                 Mild Steel   Aluminum
                                                                                                  consumables
                                                              Min. 22 ga. (0.8 mm)  Min. 18 ga. (1.2 mm)  10 ft. (3 m) cable with electrode holder
                                                                                                  10 ft. (3 m) work cable with clamp
                                                              Max. 3/8 in. (9.5 mm)
                                                 See page 129              Max. 5/16 in. (7.9 mm)  10 ft. (3 m) industrial power cord
                                                                                                  Two factory-installed gas solenoids
                                                                TIG Mild Steel  Stick Mild Steel
                                                                                                  Flow gauge regulator and gas hose
                                                              Min. 24 ga. (0.6 mm)  Min. 16 ga. (1.5 mm)  for argon or AR/CO 2 mix
                                                                                                  .035/.045 in. reversible V-groove
                                                              Aluminum welding uses optional XR-Aluma-Pro   drive rolls
                                                                push-pull gun. TIG welding uses optional   Extra contact tips and material
                                                                   Multimatic 235/255 TIG kit.
                                                                                                  thickness gauge (229895)
                                                                                                  Most popular accessories
                                                                                                  Spoolmatic® Spool Gun (pg 29)
                                                                                                  (non-Pro gun only)
                                                                                                  XR-Aluma-Pro ™  Air-Cooled Push-Pull
              Multimatic 255                                                                      Guns (pg 30)
              with EZ-Latch single
              cylinder running gear shown.                                                        XR ™ -Pistol-Pro Air-Cooled Push-Pull
                                                                                                  Guns (pg 30)
                                                      Built-in pulsed MIG programs. All programmed  EZ-Latch ™ Single Cylinder Running
                                                                                                  Gear  301449 (pg 122)
                                                      information is restored after each power up —
                                                                                                  EZ-Latch ™  Dual Cylinder Rack with
                                                      steel/stainless steel/aluminum/silicon bronze.
                                                                                                  Elevated Gun and Cable Rack
                                                             ™
                                                      Auto-Set Elite offers predefined weld settings to   301481 (pg 122)
                                                      increase ease of use and ensure that the job is done   Converts an EZ-Latch ™ Single Cylinder
                                                                                                  Running Gear into a Dual Cylinder
                                                      right for operators of all skill levels.
                                                                                                  Rack Running Gear as seen below
                                                       Available for MIG, pulsed MIG, stick and DC TIG
              Easy-to-understand interface with 7-inch color   processes with the ability to fine-tune your settings
              LCD display ensures proper machine setup and  Set weld parameters by:
              parameter selection, reducing setup time and  MIG — selecting wire and gas type, wire diameter and
              increasing weld time.                    material thickness
              Quick-access process and weld mode backlit buttons  Stick — selecting electrode type, electrode diameter
              across the top illuminate when active    and material thickness
              Soft-key buttons below the display change function  DC Lift-Arc TIG — selecting remote on/off, tungsten
                                                              ™
              depending on which screen is displayed —  diameter and material thickness
              makes setup or change quick, easy and intuitive
                                                      Program mode allows easy save and recall of favorite
              Large text for easier readability
                                                      weld settings. Save up to four programs for each
              Intuitive connection setup images
                                                      process. Delivers greater productivity and consistent
              Full troubleshooting descriptions versus help errors                                EZ-Latch ™ Dual Cylinder Rack
                                                      quality while minimizing supervisor intervention.  Running Gear  951769 (pg 122)
              and look up codes
                                                                           ™
                                                      EXCLUSIVE! Auto-Gun Detect automatically adjusts  Protective Cover  301521 (pg 125)
                                 Allows for any input voltage                                     Multimatic 235/255 TIG Kit  301518
                                                      voltage, wire speed and timers for faster switching
                                 hookup (208–575 V,                                               (pg 128)
                                                      between MIG, push-pull and spool guns.
              single-phase) with no manual linking, providing                                     10-Pin to 14-Pin Adapter Cord
                                                      Heavy-duty aluminum two-drive-roll system.  301545 (pg 128)
              convenience in any job setting. Ideal solution for dirty
              or unreliable power.                    Uses 4-, 8- or 12-inch (102, 203 or 305 mm) spools.  Wireless Remote Foot Control
                                                                                                  301580 (pg 129)
              Fan-On-Demand cooling system only operates when   Compatible with 6010 stick electrodes.  Visit MillerWelds.com or your distributor
                         ™
              needed, reducing power consumption and keeping                                      for other Miller®options and accessories.
              internal components cleaner.
              *See literature DC/12.9 for dimensions and weight with running gear.
              Stock Number   Welding    Amperage         Amps Input at Rated Output, 50/60 Hz  Max. Open-  Power Source  Power Source
              907728         Mode/Process  Range  Rated Output  208 V   240 V   460 V   575 V   KVA   KW  Wire Feed Speed  Circuit Voltage  Dimensions*  Net Weight*
              951767  With EZ-Latch  CV: MIG/flux-cored  20–350  230 A at 25.5 V,   34.7     29.7     17.1     14.3      8.2    8.2  50–800 ipm  81 VDC  H: 19.25 in. (489 mm)  84 lb. (38 kg)
              single cylinder running gear     60% duty cycle                   (1.3–20 m/min.)      W: 13.75 in. (349 mm)
              951768  With EZ-Latch   CC: Stick  30–275  200 A at 28 V,   33.5     29        16.4     13.6      7.8    7.8  —  D: 24.25 in. (616 mm)
              dual cylinder rack               60% duty cycle
              running gear and TIG kit
                             CC: DC TIG  5–275  275 A at 21 V,   34.1     29.9     17        14.1      8.1    8.1
                                               60% duty cycle
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